High Ccarbon Wire

High Carbon Wire

Popularly acknowledged as carbon tool wire, High Carbon Wire normally accounts for a carbon range between 0.61% and 1.5%. Usually challenging to cut, weld, or bend, when heat-treated, High Carbon Wire transforms to become slightly brittle and hard. It is well known that High Carbon Wires are widely used in many quotidian applications. Increasing carbon as the principal alloy for the advanced hardness and strength of wire is generally the most cut-price approach to achieve enhanced performance. Although, a few effects of elevated carbon proportions include lowered ductility, impact toughness, and weldability. When these minimized characteristics can be permitted, the escalated hardness and potence of the High Carbon Wires can be used to a compelling advantage.

High Carbon Wire is used for implementations where apex strength, stiffness, and wear resistance is mandatory, such as conveyor belts, hairpin, push-pull cables, strands for ropes, shutter wire, wire ropes, etc.
Other peculiar applications of High Carbon Wire include –

Applications of High Carbon Wire

Drill Bits

One of the most common purposes of High Carbon Wire is to manufacture drill bits that can maintain their efficacy and shape for a longer duration and hence are used to cut firm materials, such as hardwood.

Knives

Broad usage of High Carbon Wire can be seen in opulent kitchen knives. Knives made using High Carbon Wire are more of a luxury for the professional chefs who give more attention to precision, as these knives offer a finer edge even when subjected to tough and consistent use.

Masonry Nails

Masonry nails, also known as concrete nails are manufactured using heavy-duty High Carbon Wires, popularly used as fasteners to lock objects in masonry. Due to the excellent properties of High Carbon Wire, masonry nails offer outstanding fixing and piecing strength for solid and tough sites.

Pre-stressed Concrete

High Carbon Wire is widely used to make pre-stressed concrete. Pre-stressed concrete is a well-liked constructional component that permits for preset internal stresses to be instigated prior to the application to restrain the tensile stresses that appear when they are exposed to loading. It unites the high-strength compressive attributes of concrete with the incomparable tensile strength of High Carbon Wire.

Shear Blades

Shear blades are substantially used to reprocess metal scrap. This process fundamentally causes shear malformation in the scraps. This can in turn result in acute wearing of shearing blades, particularly in the sharp edges. Nonetheless, enhancing the wear performance of blades, or cutting tools as a whole, can minimize the necessary shearing forces, escalate the speed of shearing activity, and cut back on the maintenance price of the machines. Thus, High Carbon Wire is extensively used in the making of shear blades. It is suitable for manufacturing shear blades with high abrasion resistance requirements, inferior cutting conditions, and not subject to grave and abrupt vibrations, the necessity for rigidity and sharp edges. With the usage of High Carbon Wire, shear blades also become less vulnerable to chipping.

Springs

The manufacturing material is remarkably important to be considered while choosing the right and precise spring. Some applications will require certain predetermined features such as conductivity or anti-corrosion, which makes it important to consider the material before arriving at the decision. Thus, a spring manufactured using High Carbon Wire is capable of complying with these requirements, making them suitable for sustaining in high-pressure environments. The toughness of hard carbon wire makes it easier to produce strong springs that are affordable and durable, a merger of features preferred by many in the market.

Conveyor

Conveyors are mechanical handling equipment that transports from one location to another. These are used in applications that move transport heavy & bulky products. These conveyors use a High carbon steel wire, also known as black wire. This is drawn from steel wire that is manufactured using wire rods with high carbon content. These wires are highly utilized in many industries like automobiles, construction & engineering industries. Precision Drawell offers supreme quality high carbon wire. The major characteristic of high carbon wire is that they are susceptible to heat which helps mould into multiple forms. It also has good tensile strength, is resistant to rust and offers the highest hardness & toughness.

Mattress Wire

Mattress wires, also known as coils are springs that form the core of a mattress. These springs are used to add support to the innerspring. Innersprings majorly consist of high carbon wire that is produced through hot rolling and cold drawing of steel billets. This makes them undoubtedly strong, tough and robust. It also makes the process easier to clean and assemble. At Precision Drawell, high carbon wires are extensively utilized for prestressed concrete, bridge cables and wire ropes. Hence high carbon wires are used for mattress springs as they need to be flattened & bent and used for a long time.