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Shaped Wire

Shaped Wire

It is a common fact that in the industrial market of metal wires as far as the cross-section profile of metal material is concerned, it is usually limited. However, more complicated shapes are always required in innumerable industrial applications, because the design of component parts demands accuracy, precision that needs delicate materials. These types of metal wire are produced for special industrial applications, and this wire is mostly categorized as Shaped Wire or Profiled Wire. Shaped Wire or Profiled Wire is a kind of wire that is commonly found in round or flat. Generally, it is made from high carbon steel.

The primary manufacturing of Shaped Wire consists of annealing and rolling process. During this technical process the wires also change the characteristics. The Shaped Wires can be manufactured from the simple squares, rectangles and hexagons to highly complex and non-symmetrical shapes as per the customer's needs. Shaped wires are predominantly used in numerous applications thus makes the Shaped Wire a versatile design component. The raw materials making Shaped Wires are drawn into multiple shapes and sizes for a variety of applications. The Shaped Wires can supply extra strength and compatibility that also makes it a desirable component in industry.

Features of Shaped Wire

  • Promises fine edges-This is one of the striking features of our Shaped Wire, it is quite flexible, handy as it will never leave a burr or raised edge after cutting the material.
  • Spheroidization level above 90%.
  • Burr free ends with no welding leading to uniform properties of the wire.
  • Low tolerances up to plus minus 0.02 mm.
  • Higher number of twists and bends can be performed resulting in least number of breakages of the wire.


Cross Section Thickness Thickness : Width
Min (mm) Max (mm)
Flat 0.50 0.90 7 times
1.00 2.00 6 times
2.10 3.00 4 times
Cross Section Thickness x width Corners
Min (mm) Max (mm)
Square 0.7 x 0.7 8.0 x 8.0 Round/sharp
Rectangular 0.5 x 0.9 6.0 x 10.0 Round/sharp
Trapezoidal 1.2 x 1.8 6.0 x 10.0 Natural/ Round/sharp
Cross Section Thickness/width Corners
Min (mm) Max (mm)
Half round 1.4/0.7 10.0/5.0 4 times

Circlips Wires

Circlips Wires are either Square or Rectangular cross sections commonly produced from high carbon steel generally conforming to EN-42 & EN-42J. Usually these wires are made as per the customer needs and demands to meet the wiring needs of clients. These wires are mainly supplied in two ways, Annealed & Annealed Pinch Pass finish. The major use of these wires is the making of lock circlips used for locking shafts.

Specification of Circlips Wire

Cross Section UTS (Kg/mm2) Edges Taper Angle
Square 60 to 90 Sharp NA
Rectangular 60 to 90 Sharp NA
Trapezoidal 60 to 90 Sharp Half to two degree or as desired

Tolerance on Thickness: +/- 0.05 mm and Width: +/- 0.10 mm

Weight Upto 200 Kg
Inner Diameter 550 mm
Outer Diameter 800 mm
Packaging Material Haisen Cloth, HDPE

Spring Washer Wires

Spring Washer Wires are shaped circlip wires in Square, Rectangular or Trapezoidal cross sections, generally made from high carbon steel conforming to EN-42B/En-42C. The wires are customized for the taper required and are supplied in Drawn & Annealed finish. Spring Washer Wires are a kind of washer wire used in all kinds of spring washers, circlips, and spring for automotive seating systems, wave springs, spiral rings, wave washers, oil seals, laminar seal rings and snap rings.

Weight ( in kgs) 200 kgs
Inner – DiaMeter ( mm ) 500 mm
Outer – DiaMeter ( mm ) 660 mm
Packaging Material Haisen Cloth, HDPE


Cross Section Size (mm) UTS(mm) Edges Taper angle
Square 0.8 x 0.8 to 8.0 x 8.0 60-90 Natural/Round/Sharp 18
Rectangular/Trapezoidal 0.9 x 0.5 to 10.0 x 6.0 60-90 Natural/Round/Sharp 0 or 3.5 or as desired

Quality Check of Shaped Wire

Our state of the art lab facility makes certain that only the best reaches our customers.

Therefore, we follow a strict 3-fold quality check protocol which includes testing our product on the following parameters.

  • Raw Materials are inspected heat wise.
  • After annealing the intermediate samples are checked for spheroidization, ultimate tensile strength and hardness. On the approval of our quality its further cold rolled into various shapes.
  • Finished materials are tested and on approval of our quality team the material is dispatched.

We have the following facilities for inspection & testing.

  • Upset Testing machine
  • UTS m/c
  • Hardness Testing M/c
  • Metallurgical Microscope with camera
  • Phosphate coating testing


  • Exceptional finishing and polishing
  • Customized as per the customer demands
  • Minimizes waste and offer superb efficiency
  • Maintains outstanding precision and quality
  • Identification and traceability with raw material heat number throughout the manufacturing process.